Boğazlıyan Sugar Factory    (10000 T/D)

 

Place KAYSERİ / TURKEY
Customer KAYSERİ ŞEKER FABRİKASI A.Ş.
Services Construction Supervision Services
Multi - Discipline Engineering Services (Architectural, Structural, Electrical, Mechanical, Infrastructural Engineering Services)
Design Type Basic Design, Detail Design
Contract Date

11.03.2005

Completion Date

06.07.2007

Information About the Project

As being the biggest investment project of Kayseri Sugar Factories Co., largest and most modern sugar factory of Turkey, 10.000 tons/day Sugar Beet Slicing Capacity Boğazlıyan Sugar Factory has been realized as an engineering, procurement and construction (EPC) contract on turnkey basis covering all civil, mechanical, electrical and automation works, commissioning and startup of the sugar factory.

 

The project has been completed by OEP (Oyak İnşaat-Ekon-Prokon) and French Fives-Cail, Maguin Consortium. The complete design works were provided by Prokon. When finished, it was designed to operate 10.000 tons of sugar beet per day, which may also reach 12.000 tons per day. Also a storage area with 224.000 ton sugar beet capacity was built. The beet washer unit's hourly capacity was 420 tons. Also the facility has the capacity to store 60.000 tons granulated sugar and 20.000 tons packaged sugar.

 

10.000 Tons/Day Capacity Boğazlıyan Sugar Factory Units are listed below:

· Beet Acceptance and Analysis Laboratory
· Weigh Bridges
· Beet Storage areas and transporting equipment
· Beet washing unit
· Beet chopping unit
· Boiling and Diffusion unit 10.000 Tons/Day
· Pulp presses
· Syrup heaters
· Syrup refining unit
· Filter presses
· Evaporation
· Ion exchange unit
· Crystallization
· Sugar drying unit
· Sugar Conveyors
· Sugar Storage and Packaging Units
· Boiler Water Processing Unit
· Vacuum Lines and Cooling Tower
· Steam Boilers (2 x75 Tons / Hour, 1 x 20 Tons / Hour, 1 x 10 Tons / Hour)
· 2 Steam Turbines with 8,200 KWE
· Power Distribution Systems
· Automation System
· Laboratories
· Fuel Oil Tank
· Molasses Tanks
· Wastewater Treatment Plant (350 m3/hour capacity)
· Making Fields Road and Park (56,000 m2)
· Sewer and Storm Water System Making (11,800 m)
· All Design Services